A tsakanin haɓaka masana'antun kera kayayyaki masu inganci a duniya, fannoni da suka haɗa da sararin samaniya, na'urorin likitanci, sabbin motocin makamashi, na'urorin rage ƙarfin robot na masana'antu, na'urorin hydraulic da molds suna sanya ƙa'idodi masu tsauri da ba a taɓa gani ba kan daidaiton injina, kwanciyar hankali na dogon lokaci da ƙarfin samarwa mai sassauƙa na sassan shaft marasa zagaye, masu ban mamaki da kuma masu siffar musamman. Na'urorin niƙa silinda na yau da kullun na yau da kullun za su iya sarrafa kayan aiki na zagaye na yau da kullun kawai, yayin da injinan camshafts, crankshafts, shafts masu ban mamaki don masu rage ƙarfin jituwa, shafts masu daidaito na polygonal da sauran abubuwan da suka shafi siffofi na musamman suna fama da rashin daidaito, aiki mai wahala da rashin kwanciyar hankali a cikin samar da taro.
Injin niƙa silinda mai daidaito mai ƙarfi na GP32 yana amfani da fasahar niƙa mai bibiya, tsarin watsa nanometer mai cikakken madauki da tsarin CNC mai hankali. A matsayin babban kayan aiki mai inganci wanda ke niyya ga masana'antun duniya, yana tallafawa duka samar da gwaji na yanki ɗaya da kuma ƙera kayan aiki ba tare da katsewa ba, yana rufe dukkan sarkar samarwa na sassa na musamman masu daidaito.
Gabaɗaya Duban Injin Niƙa GP32
I. Fa'idodi Biyar Masu Muhimmanci na Gasar Sake fasalta Ka'idojin Niƙa Daidaito na Duniya
1. Fasahar Niƙa Mai Daidaituwa ta Zamani ga Duk Nau'ikan Kayan Aiki Masu Siffa ta Musamman
GP32 yana da tsarin niƙa mai haɗakarwa mai kyau tare da tsarin X/C axis mai daidaitawa, tare da haɗin kai tsaye tsakanin kan ƙafafun motar layi da kuma sandar aiki ta kai tsaye. Yana sarrafa shafts masu daidaituwa, crankshafts, shafts na elliptical, polygons, rhombuses, trapezoids, bayanin hawaye da duk sauran siffofi na musamman marasa daidaituwa, yayin da yake riƙe da cikakken aiki don niƙa mai silinda na yau da kullun. Tsarin mai amfani biyu yana rage farashin siyan kayan aiki da kuma zama a bene na masana'anta.
Kayan aikin injin ya ci jarrabawar juriya mai tsanani/ƙasa da nauyi mai nauyi a duk duniya, wanda hakan ya ba da damar riƙe daidaito na musamman. A ƙarƙashin samar da taro na awanni 24 ba tare da tsayawa ba, zagayen kayan aikin ƙasa yana kasancewa cikin ≤1μm, yana cika cikakkun buƙatun daidaiton matakin micron na kayan haɗin gwiwa masu ƙarfi.
Gwajin Niƙa Crankshaft Mai Sauƙi
2. Tushen ƙarfe na Meehanite mai ƙarfi mai ƙarfi tare da ingantaccen kwanciyar hankali da damping na girgiza
An tsara tushen injin haɗin gwiwa da kyau ta hanyar nazarin abubuwan da aka ƙayyade da kuma simintin a matsayin simintin meehanite guda ɗaya. Yana yin fice a kan firam ɗin epoxy granite da ƙarfe a muhimman fannoni guda biyu:
● Daidaitaccen watsawar zafi don daidaita yanayin zafi: Baƙin ƙarfe yana da ƙarancin ma'aunin faɗaɗa zafi da kuma ingantaccen ƙarfin wutar lantarki. Zafin da ake samu yayin niƙa yana yaɗuwa daidai gwargwado da sauri, yana rama canjin zafin jiki na ɗan gajeren lokaci ta atomatik don kawar da jujjuyawar girma da lalacewar zafi ke haifarwa.
●Tsauri mai ƙarfi da kuma ƙarfin shaƙar girgiza: Duk tsarin tsakiya, gami da kan tayoyin, kan aiki, kayan aiki da kuma sandunan ƙarfe, an yi su ne da ƙarfe mai inganci ko ƙarfe mai daidaito tare da daidaitattun ma'aunin faɗaɗa zafi don danne sautin, yana samar da niƙa mara magana a ƙananan gudu da kuma babban gudu.
Teburin aiki yana amfani da jagororin V-flat masu cikakken goyon baya da hannu wanda aka lulluɓe da kayan Turcite® mai shafawa kai tsaye, wanda ke cimma ƙarancin gogayya don kawar da rarrafe mai ƙarancin gudu da kuma rage lalacewar hanyar jagora sosai, wanda ke tsawaita rayuwar injin.
Jadawalin Kwatanta Faɗaɗawar Zafi
3. Sassan Daidaito na Manyan Matakai na Duniya Sun Samar da Tsarin Watsawa Mai Rufe Nanometer
Duk sassan motsi na GP32 suna da kayan aikin da suka dace da alama a duniya, suna gina cikakken tsarin watsawa mai cikakken madauki:
(1)Tsarin Ciyar da Tayoyin X-axis: An haɗa shi da injinan layi na Sodick waɗanda ke ba da ƙarfin turawa nan take daga 1660kg zuwa 3060kg don kawar da girgiza a kan sandunan maganadisu. Tare da cikakken martanin rufe-madauri na Heidenhain 50nm grating ruler, X-axis yana ba da tafiya ta 260mm da saurin wucewa na 1.5m/s tare da mafi ƙarancin ƙuduri na 0.0001mm, yana rage kurakuran haɗin gwiwa na bin diddigin axis na X/C. Jagororin layi na birgima masu sake zagayawa suna ba da damar ɗaukar nauyi mai yawa na alkibla da yawa don niƙa kayan aiki masu nauyi.
(2)Tsarin Aiki na Z-axis: Ana tuƙa shi ta hanyar injinan servo na ƙwallon THK mai inganci na matakin C2 na Japan, tare da tafiyar 600mm da matsakaicin saurin ciyarwa na mita 8/minti. Babu koma baya yayin aikin injin mai nauyi yana tabbatar da daidaiton matsayi da maimaitawa.
(3)Ƙarfin Niƙa na Hydrostatic-Hydrodynamic: Sandwilin Guangzhou Haozhi na musamman tare da tsarin ɗakin mai mai zurfi da zurfi. Fim ɗin mai mai matsin lamba mai ƙarfi yana ba da damar cikakken gogayya ta ruwa ba tare da taɓa ƙarfe ba. Ana iya haɓaka ƙafafun niƙa na yau da kullun na 450mm zuwa ƙafafun φ510mm na zaɓi, yana tallafawa matsakaicin saurin layi na 40m/s tare da sanyaya mai da aka haɗa don kwanciyar hankali na thermal akai-akai, ƙarfin kaya mai yawa, ƙarancin hayaniya da daidaito mai ɗorewa.
Taro na Kai na Nika
(4)Shugaban Aiki na C-axis kai tsaye: Madaurin kai tsaye na maganadisu na dindindin na Haozhi wanda aka gina tare da maƙallin zagaye na Renishaw. Yana kaiwa matsakaicin gudu na 600rpm tare da daidaiton matsayi mai maimaitawa na ±2arcsec da ƙimar ƙarfin fitarwa na 47.8Nm. Bore ɗin MT4 mai taper yana tallafawa kwararar sanyaya ta tsakiya. Tushen juyawa yana ba da damar juyawa -45° ~ +45°, sanye take da flotation na iska don sake sanyawa ba tare da wahala ba.
Kai tsaye-Drive Work Head Spindle
(5)Tailstock Mai Shawagi Mai Tsauri Mai Iska Mai Tsayi: Cibiyar MT4 mai taper dead ce tare da bearings masu zamiya masu inganci da daidaitawa a kwance. Tushen iska mai iyo yana ba da damar kullewa a kowane matsayi ba tare da gogewa ba yayin motsi, yana tallafawa kayan aikin har zuwa 60kg don niƙa tsakiya.
Tailstock Mai Shawagi a Iska
4. Tsarin LYNUC Graphical CNC da aka Haɗa tare don Aiki Mai Sauƙin Amfani a Duniya
Injin yana da tsarin niƙa na CNC na musamman wanda HOTAMN da LYNUC suka haɓaka tare, yana da HMI na gani na Windows tare da allon taɓawa mai launi na TFT mai inci 10.4, wanda ke kawar da shirye-shiryen G-code masu rikitarwa gaba ɗaya:
● Cikakken gyaran bayanin martaba na hoto: Masu aiki za su iya zana siffofi na musamman a gani da kuma samar da zagayen niƙa da dannawa ɗaya. Sabbin ma'aikata za su iya ƙwarewa a cikin aiki na asali cikin awa ɗaya, suna rage zagayen horo ga ƙungiyoyin masana'antu na ƙasashen waje sosai.
● Tsarin niƙa da girki na zamani, wanda ya dace da shirye-shiryen ISO na yau da kullun. Ajiya mai girman 3Gb mai girman girma yana tallafawa canja wurin bayanai ta hanyoyi da yawa ta hanyar tashoshin USB, Ethernet da RS232.
● Binciken nesa da aka gina a ciki, gyaran shirye-shiryen baya da kariyar kalmar sirri ta matakai da yawa. Tsarin da ba shi da rumbun faifai yana samar da ingantaccen kwanciyar hankali, yana daidaitawa da nau'ikan ƙarfin wutar lantarki daban-daban da yanayin bita a duk duniya.
● Tsarin software na CAD/CAM mai faɗaɗawa, wanda ya dace da manyan manhajojin ƙira na masana'antu na duniya don shigo da zane-zane masu sarkakiya na musamman cikin sauri.
5. Tsarin Sauƙi & Cikakken Tallafin Bayan Tallace-tallace na Duniya
Cikakken fayil na kayan haɗi na zaɓi yana biyan buƙatun samarwa iri-iri a duk duniya: tsarin aunawa ta yanar gizo, na'urorin daidaita ƙafafun, kayan aiki na loda/saukewa ta atomatik, akwatunan lu'u-lu'u, kayan aiki na musamman, tace ruwan sanyi da tsarin dawo da hazo mai. Ana samun mafita na musamman na aikin turnkey don layukan samarwa da aka haɗa.
Tsarin hidimar abokan ciniki na duniya yana ba da garantin amsa cikin sauri na awanni 1 bayan an amsa tambayoyi, tare da ƙwararrun injiniyoyin sabis suna isa wuraren abokan ciniki cikin awanni 48. Duk masu fasaha na sabis suna samun horo na ƙwararru akai-akai kuma suna da sama da shekaru 5 na ƙwarewar aiki a wurin, suna ba da tallafin fasaha mai ɗorewa, inganci da aminci bayan siyarwa a duk yankuna.
II. Faɗin Yanayi na Aikace-aikace na Duniya
Injin niƙa mai daidaitawa na GP32 yana daidaita daidaito, tauri da inganci sosai, tare da ƙira mai sassauƙa da ta dace da buƙatun masana'antu daban-daban:
1. sararin samaniya: Shafts na injin turbin da suka dace, sassan kayan saukarwa na musamman masu siffar musamman
2. Kayan Aikin Likita: Sanya sandunan musamman na dashen, kayan aikin tiyata daidai gwargwado
3. Sabon Makamashi & Motoci: Crankshafts, eccentric camshafts, transmission polygonal shafts
4. Masana'antar Robotics: Shafts masu haɗakarwa da na'urar rage zafi ta duniya, bayanan samar da raƙuman ruwa
5. Hydraulics & Moulds: Shafts na musamman masu siffar bawul, fil ɗin tsakiya na mold
Yana aiki a matsayin injin niƙa na duniya don samar da kayayyaki da yawa da kuma ƙananan injinan gwaji na musamman, yana inganta ingancin samarwa da daidaiton sashi ga masana'antun a duk faɗin duniya.
III. Takaitaccen Bayani Kan Fasaha Mai Muhimmanci
| Abu | Sigogi |
| Tsayin Tsakiya / Matsakaicin Nika Diamita | 210mm / 320mm |
| Nisa Tsakanin Cibiyoyin Aiki | 600mm |
| Matsakaicin Nauyin Aiki Tsakanin Cibiyoyin | 60kg |
| Diamita na Tayar Nika ta Daidaitacce / Zaɓi | φ450mm / φ510mm |
| Tafiya ta X-axis / Saurin Tafiya Mai Sauri | 260mm / 1.5m/s |
| Motar Layin X-axis Mai Sauƙi Nan take Tura | 1660–3060kg |
| Tafiya axis Z / Matsakaicin Gudun Ciyarwa | 600mm / 8m/min |
| Mafi ƙarancin ƙudurin X/Z Axis | 0.0001mm |
| Matsakaicin Sauri / Maimaita Matsayi Daidaito | 600rpm / ± 2arcsec |
| Zagaye na Nika | ≤1μm |
| Tsarin Sarrafa CNC | LYNUC Na'urar Nika ta Musamman ta CNC |
| Girman Injin Gabaɗaya | 3800 × 3200 × 2195mm |
| Cikakken nauyi | 5440kg |
IV. Kammalawa
A bayan haɓaka masana'antar daidaito ta duniya, injin niƙa silinda mai daidaituwa mai ƙarfi na GP32 yana karya iyakokin kayan aikin niƙa na gargajiya. Haɗa tsarin injina mai tsauri, kayan aikin asali na duniya, shirye-shiryen zane mai wayo da tallafin sabis na gaba ɗaya, yana ba da ingantaccen aiki, kwanciyar hankali da ingantaccen niƙa mai araha ga masana'antun duniya da ke aiki a cikin sarrafa shaft na musamman. Ko don ƙananan bita na daidaito ko manyan masana'antun samar da kayayyaki masu sarrafa kansu, GP32 yana ba da ingantaccen aikin injina na matakin micron da riƙe daidaito na dogon lokaci, yana zama kayan aiki mai mahimmanci don samar da sassan daidai na babban inganci a duk duniya.
Cikakkun Bayanan Hulɗa
Sunan Kamfani: Beijing Yuhen Machinery Co., Ltd.
Adireshi: 1809, Bene na 15, Gine-gine na 1, Lamba B12 Zhongguancun South Street, Gundumar Haidian, Beijing
Mutumin da ake tuntuɓa: Ivy
WhatsApp: +86-189-2559-3414
Tel / WeChat: + 86-189-2559-7030
Lokacin Saƙo: Agusta-16-2026
